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3/5/7 ply corrugated cardboard production line
Our organization specialize in create 3,5,7ply corrugated cardboard creation line, we have width from 1400mm-2500mm is offered. Various speed and grade count on various consumers, have Mechainical and totally pc control production line.
Main equippment checklist
1. mill roll stand (mechanical and hydraulic shaftless is accessible)
2. splicer(choice, it is utilized for large pace creation line)
3. solitary facer
four. Preheater
5. Multi-preheater
6. Gluing machine
seven. Double facer
8. Slender blade slitter scorer(simple type, up-down variety, and computer control for alternatives)
9. NC minimize-off(servo control, straight and helical)
10. Stacker and delivery equipment
eleven. Paste ma ept program
12. Accessories(air compressor, procedure box, pipe)
Main technological innovation parameter
| Design | WJ120-1800 |
| Efficient width | 1800mm |
| Design and style pace | 120m/min |
| Wor ept pace | -100m/min |
| Steam stress and use | Pressure: 1-1.3Mpa use: 2500-3200kg/h |
| Air stress and consumption | Strain: .8-1.0Mpa use: 1.3m³/min |
| Whole energy | About 200kw |
| Complete size | About 80m(rely on base drawing) |
| Dimension | About 80m×4.3m× 4.5 m (L×W×H) |
| Equipment movement: according the customers’ workshop to installation the machine. | |
one.Hydraulic Reel Stand
Framework and Characteristics:
1,Symmetrical composition,can carry two kraft paper at one time,which can operate without having brake.
two,Reel paper elevate-reduce, clamp, loosen, motion, contra position operated by hydraulic.feeding kraft / reel paper swiftly.
three,Brake: pneumatic brake
2.320mm Fingerless Type Single Facer
Characteristic:
Single facer is design and style for making solitary-encounter corrugated paper,the medium process into wave-paper, and previous glue on the prime of flutes, stick with liner grow to be into solitary-confront corrugated paper.
★. Upper corrugating roller lift-down controller by two hydraulic cylinder.
★ Cylinder with magnetic valve button & hydraulic station control strain roller
★. Gluing group: ept and retreat of the glue roller home is handle by two pneumatic cylinders.
★. Modify glue thickness: Amount of pasting glue and control glue is management by the clearance between glue roller and physician roller adjustment and the inter-face show up management, determine demonstrate gluing specifics.
★. Modify ept and retreat of glue roller and force roller clearance: The electric motor travel cam micro-change, and screen the altering amount on inter-confront by the motor.
★. Modify stress roller clearance: The electrical motor push cam micro-modify, and screen the changing amount on inter-face by the displacement sensor.
★. Main drive element: Primary generate with the individual equipment box to change push, equipment is made from substantial high quality alloy steel and the dip oil variety, reduced noise, prolonged existence.
★. Driving component particulars: The equipment box transfer the kinetic energy to the 3 rollers (higher, down corrugated roller and pressure roller) by means of the common transmission shaft. The composition makes certain the steady efficiency, easy and quick to routine maintenance.
★. Gluing roller idle working portion: gear reducer motor,steer clear of glue dry on roller when equipment paused.
★. Insert three steam turning tie-ins, steam tube and one particular backwater tools.
★. The iron blank on prime of equipment can separate disconnect to thoroughly clean rubbish inside of, not require disconnect complete machine.
★.The axis of higher, down corrugated roller and pressure roller adopt the resistant high temperature oil to lubricate
3.PreheaterØ 600mm
one, The preheater roller is under the stander of the 1st class(quality) stress vessel of the countrywide.
two, All the surfaces of every rollers have been grinded with high accuracy and chromed plated to much less the resistance of paper preheating, prolonged service of employing life.
3, Electrical to enlarge the preheating region, preheating region can be in 360° to alter the preheating
Region.
4.Gluer
Structure and Functions:
one, Glue rollers’ surfaces are annealed, inside of maintain processed, with dynamic balanced.
The floor is grinded and carved reticulated mottles, glue equilibrium and value less
two, The glue rollers’ turning is managed by frequency variable motor& frequency variable controller. With frequency variable controller, the glue rollers’ speed can follow the double facer or by himself.
three, To prove the nice glue h2o and do not squander, we adopts car recycle glue provide, with glue amounts efficient controlled, to avoid the glue to become sediment, automobile monitor glue quantity.
four, All the rollers surfaces are grinded then chromed plated.
five, Up & down degree glue is pushed by one particular frequency variable motor.
5.Conveying Bridge
The Principal Body is related with channel steel, and angle metal.
2, With Safeguarding Handrail on each sides and protection pedal, the procedure side is set up with security ladder, to make confident the protection and comfort of the worker.
3, PVC feeder belt to transportation the one or double encounter corrugated sheet with corrugated kind.
4, Vacuum suction rigidity handle, suction pipe(140mm) with modifying valve,draw fan energy can be altered freely.
5, Electric powered to right the place of feeding( two sets),right areas are pushed byfast and accuracy to position, continual to move.
six.Double Facer
one, Sizzling Plates’ surfaces is grinded and then chromed plated,width:600mm.total 14pieces of scorching plates, cold shaping portion:4m duration.
Scorching plates are created by container plates, can pass the nationwide initial amount force container standars
two, Scorching plates adopts the compressed gravity press rollers construction.
3, Push rollers’ lifting up and down are driven by hydraulic structure.
four, Up convey belt remaining and proper appropriate by auto with the two sides, tension modifying technique:2 sets down belt guide small amount adjust.
5, Generate rollers’ surface is wrapped by rubber, Y shape construction,with center top,to make sure the board can be out smoothly
6, Travel portion,gear oil drown lubricating type, with liquid stage meter shown.
7, Principal generate motor: Variable frequency motor, substantial power when lower pace start, large speed adjusting range, steady to use,straightforward to mend.
8, Framework inside of of Heating Plates: separated construction to allow the steam transported with
S condition and separated from drinking water.
7.Electric powered Slitter Scorer
Construction and Characteristics:
1. Can retailer 999 orders, non-end automatically or manually to change get.
2. Change get quick, 3-8 seconds for shifting buy, the two equipment can be reached with no slow down quickly for a single.
three. Automatic trac ept production line pace to make sure its synchronization with on-line production administration method, and compatibility.
four. By the large-high quality imports of industrial computers and higher-efficiency programmable controller configuration, lower personal computer management program.
five. Three varieties of force line forms: convex on concave (3 strains), convex on the concave (5 lines), convex on the flat, all a few stress traces can kind an electrical conversion. Creasing wheel depth by pc control, linear, simple to bend.
six. Using a thin tungsten steel alloy blade, blade sharp, prolonged daily life of much more than 8 million meters.
7. Brothers of laptop manage, automatic or handbook knife sharpener, you can trim the edge of the Brothers, enhance creation effectiveness.
eight. Imported synchronous generate unit, semi-precision, lengthy life, low noise operation.
8.NC Lower Off
Framework and Characteristics:
one, Reducing duration:500mm-9999mm.
two, Chopping precision:±1mm.
three, Employs the independent oil pump and the filter coordinates two groups of copper tubes to distribute in different gears position for the oil,the lubrication and cooling.
four, Helical knife structure,sort sawtooth knife,decrease chopping obstruction,low sound.
five, Balance treatment method:high good quality alloy steel for blade shaft,which assists to hold it good stability.
6, Sun-form wheels push cardboard in the front and the rear conveyer.The transporting is secure and with even strain,which steer clear of jam triggered or damaged cardboard.
seven, This sort of Reduce-off just take in the one particular of 3rd energy examine with the frequent cutter with its especial composition,economize over 70% power to get far more money.
8, Exact and adjustable on gap gear assure knife-edge joggle just.managing balanceable.
nine,Pc system to maintain purchase. Gentleman-device dialogue system NC. automatic adjust cutting speed by cardboard specification and maching.The monitor show various creation concept.Can check with,modification,superaddition and cancel order for the duration of managing device.
ten, Germany Serve management technique within of cupboard, to trying to keep the machine running quick and stable.
9. Stacker
1. Change order in 5 seconds, automatic counting and automated horizontal paperboard delivery.
two. Synchronization with creation administration management system,alter order immediately with high velocity.
3. During wor ept with generation administration handle method, the waste paperboard considerably less than 700mm duo to alter buy.
4. Caterpillar sort stac ept platform, AC servo handle movements, stac ept smoothly and tidily.
five. Automatic paperboard facet shipping and delivery when get to the location quantity.
six. Paperboard dam managed by AC servo program, alter buy computerized and quick, suitable for little dimensions paperboard stacking.
7. Standard electric powered transportation conveyor and double side delivery table.
eight. Individually sealed handle cupboard, electrical working in clear environment.
9. Color touch-display screen for simple area procedure.
ten. Fully automatic operation handle, increase performance, conserve manpower, reduce labor depth.
10.Glue Ma ept Technique
one, Offer the glue for the single facers and double glue machine which use glue h2o
2, The glue in the glue storage tank are transported by the glue pump to the gadget.
3, The storage tank and glue offer tank are with mix unit, to steer clear of the glue becoming into the sediment.
4, Glue ma ept device: Major Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump.
five, Glue ma ept method adopts the recycle glue giving, the rest glue returns back, the liquid degree is auto managed by floating ball, the glue from the return tank is transported to the tanks of every glue employing unit, to make the features of the recycle and preserving be real, and stay away from the glue getting to be into the sediment.
six, Soon after the operate concluded, rest glue of each and every glue utilizing devices are draw to the glue return storage tank to put together for the up coming time making use of.
seven, Dependable for technique advice, and glue ma ept way.
11.Steam Technique
Framework & Features:
1, To supply the heating energy for the different heating areas of the line, and maintain the wor ept temperature regular.
two, Each and every groups are deigned to be single steam supply system, temperature management by separately, energy saving and alter conveniently.
3, Temperature controlled by altering the steam force, and with pressure gauge.
4, To extended the utilizing line of the rotary joints, the pipe technique and rotary heating parts are linked by metallic versatile pipe to recognize the flexible relationship
five, All the steam pipes are made of seamless metal pipe, to make certain the protection below the normal strain.
The use of original products manufacturer’s (OEM) portion numbers or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our organization and the detailed alternative parts contained herein are not sponsored, accepted, or produced by the OEM.
