China Best Sales Worm Reducer Worm Gearbox for Motors bevel gearbox

Product Description

worm reducer worm gearbox for motors

1.Technical specifications:

Product Description
1.High quality die casting aluminum alloy housing,suitable for universal mounting.
2.Heat sink design for cooling provides great surface area and higher thermal capacity than the
casting iron housings.
3.8 sizes from 030 to 130,with power scope from 7.5kw to 60kw.
4.Larger speed ratio range.each single frame size has 12 ratios from 5:1 to 100:1.
5.Hardened worm with fine grinding has the features of higher efficiency and big output torque.
6.Low noise and stably running,can adapt long term work condition in terrible environments.
7.Light weight,high mechanical strength.
8.Modularization combination PCRW&DRW extend the ration of RW reducers from i=5:1 to 3200:1.
 

PCRW A B C C1 D(H7) E(h8) F G H H1 I L L1 M N O P
063/040 100 121.5 70 60 18(19) 60 43 71 75 36.5 123 40 78 50 71.5 40 87
063/050 120 144 80 70 25(24) 70 49 85 85 43.5 133 40 92 60 84 50 100
071/050 120 144 80 70 25(24) 70 49 85 85 43.5 143 50 92 60 84 50 100
063/063 144 174 100 85 25(28) 80 67 103 95 53 148 40 112 72 102 63 110
071/063 144 174 100 85 25(28) 80 67 103 95 53 158 50 112 72 102 63 110
071/075 172 205 120 90 28(35) 95 72 112 115 57 176 50 120 86 1149 75 140
080/075 172 205 120 90 28(35) 95 72 112 115 57 186 63 120 86 119 75 140
071/090 206 238 140 100 35(38) 110 74 130 130 67 193 50 140 103 135 90 160
080/090 206 238 140 100 35(38) 110 74 130 130 67 203 63 140 103 135 90 160
080(090)/110 255 295 170 115 42 130 144 165 74 233 63 155 127.5 167.5 110 200
080(090)/130 293 335 200 120 45 180 155 215 81 253 63 170 147.5 187.5 130 250

 

PCRW Q R S T V PE b t a kg
063/040 55 6.5 26 6.5 35 M6X8(n=4) 6(6) 20.8(21.8) 45° 3.9
063/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.2
071/050 64 8.5 30 7 40 M8X10(n=4) 8(8) 28.3(27.3) 45° 5.8
063/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 7.9
071/063 80 8.5 36 8 50 M8X14(n=8) 8(8) 28.3(31.3) 45° 8.5
071/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 11.3
080/075 93 11 40 10 60 M8X14(n=8) 8(10) 31.3(38.3) 45° 13.1
071/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 15.3
080/090 102 13 45 11 70 M10X18(n=8) 10(10) 38.3(41.3) 45° 17.2
080(090)/110 125 14 50 14 85 M10X18(n=8) 12 45.3 45° 39
080(090)/130 140 16 60 15 100 M12X21(n=8) 14 48.8 45° 52.2

 2.Production Flow

3.Company Information

 In recent 10 years, CZPT motor has been dedicated to the manufacture of the motor products and the main products can be classified into the following series, namely DC motor, DC gear motor, AC motor, AC gear motor, Stepper motor, Stepper gear motor, Servo motor and Linear actuator series. 

Our motor products are widely applied in the fields of aerospace industry, automotive industry, financial equipment, household appliance, industrial automation and robotics, medical equipment, office equipment, packing machinery and transmission industry, offering customers reliable tailored solutions for driving and controlling.

4.Our Services

1). General Service:

Quick Reply

All enquiry or email be replied in 12 hours, no delay for your business.

Professional Team

Questions about products will be replied professionally, exactly, best advice to you.

Short Lead time

Sample or small order sent in 7-15 days, bulk or customized order about 30 days.

Payment Choice

T/T, Western Union,, L/C, etc, easy for your business.

Before shipment

Take photos, send to customers for confirmation. Only confirmed, can be shipped out.

Language Choice

Besides English, you can use your own language by email, then we can translate it.

 

2). Customization Service:

Motor specification(no-load speed , voltage, torque , diameter, noise, life, testing) and shaft length can be tailor-made according to customer’s requirements.

5.Package & Shipping

 

Application: Motor
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Samples:
US$ 49/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Lubrication Requirements for a Worm Gearbox

Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

  • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
  • Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
  • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
  • Lubrication Points: Identify all the lubrication

    Self-Locking Properties in a Worm Gearbox

    Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.

    The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.

    This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.

    However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.

    When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.

    points on the gearb

    Worm Gearbox Applications in Robotics and Automation

    Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

    • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
    • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
    • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
    • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
    • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
    • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
    • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
    • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
    • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
    • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

    Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

    ox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.

  • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
  • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
  • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

China Best Sales Worm Reducer Worm Gearbox for Motors   bevel gearbox	China Best Sales Worm Reducer Worm Gearbox for Motors   bevel gearbox
editor by CX 2023-08-31