Type: Broaching, Milling, Other Machining Services, Turning
Material Capabilities: Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless steel, Steel Alloys
Model Number: ODM & OEM
Application: construction spare parts
Packing: plywood case or customized packing
Production time: 15-30 working days after receive the payment
OEM: available
Material: steel,alloy steel,carbon steel,stainless steel,etc.
Certificate: ISO9001:2015
Size: Customized
MOQ: 10pcs
Product Name: gear
Heat Treatment: Surface Hardening
Packaging Details: carton case-plywood case
Port: HangZhou / ZheJiang
Alloy steel forged pinion gear for gearbox nonstandard parts OEM service
All products in strict accordance with ISO9001 standard requirement.Made in china.
If you prefer customizing new models, drawings or sample pictures are welcomed.
Product pictures
Advantages
Capacity
we can put your project on the right machines with the right expertise to give you a quality product on time.
Speed
We consistently provide the fastest quotes quotes offered on the industry for machined parts.Our production speeds are beyond compare with many machining jobs being programmed and started on a CNC center the same day the order is received.
Post Processing
Post processing is a standard part of what CZPT concepts offers.we won’t leave you with an unfinished part that you have to send out for secondary operations.We offer anodizing,hand polishing,helicoils,tapping, shot blasting and so on. we can be your one-stop shop for impeccably finished CNC protype parts.
Quality
Quality you can count on from the leading experts in the rapid manufacturing industry.whether you are doing CNC work to create master patterns,or limited-run production work,our expert team is here to help you get the job done right!
Packing
Specifications
| Material | Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel, low alloy steel, high chromium steel, high manganese steel, stainless steel, heat-resistant steel, wear resistant steel, acid resistant steel, alkali resistant steel, high strength impact steel, Amazon Hot Sale Necklace Valentine’s Day Jewelry 2571 Stainless Steel Pendant Necklaces Love Key Heart Couple Gifts For Women low temperature cast steel |
| Non-ferrous aluminum alloy, copper alloy, titanium alloy, brass, bronze and others | |
| Process | Clay sand casting, silicate sand casting, resin sand casting, metal mould casting, precision casting, lost wax precision casting, V casting, lost foam casting, ceramics casting, die casting, gravity casting, precoated resin sand shell mold casting |
| Equipment | Molding machine, shoot core machine, clay sand molding line, resin sand production line, pressure casting machine, V casting production line, lost foam casting production line, CNC machining center, general machine tools |
| Finish | Coating, zinc phosphide, impregnation, zinc plating, hot dip galvanized, e-coating, paint ,spray paint, black oxide coating ,anodized,passivation and others |
| Testing Equipment | Spectrum analyzer, tension tester, hardness tester, 3 coordinates detector (CMM), Go Kart Water Pump Mount Bracket Clamp Unit 28 30 Or 32MM Chassis With High Performance caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge |
| Production usage | Auto parts, train parts, mining accessories, engineering machinery parts, valve parts, pipe fittings, construction machinery, furniture accessories, agricultural machinery parts |
Our service
| Quality Control | Our company have a large number of the Quality Control Engineers, and we also have a lot of high precision testing equipment. such as: 3 coordinate measuring system, spectrograph, Optical Brinell hardness tester, tensile testing machine, air-gauge, Dial bore gauges, Inside Micrometer etc. |
| Our Advantage | 1).We are 1 of the leading manufacturer and exporter with a history of more than 20 years, enjoying an excellent reputation and keep a good relationship with many foreign companies, especially in Japan, Europe, America and Southeast Asia. 2).We have a lot of high precise Machining equipment and high precision testing equipment, our manufactory also have a large number of engineers. we can provide the best products and the best service for you. |
| Our Promise | 1).The delivery time and the package can be controled according to the customers’ requirement completely. 2).we will produce the products seriously according to the drawings, and make sure all the products is suitable for the custoners. 3).We will communicate with the customers all the time about the products, we will send the pictures to the customers, so that they can know the producing process. |
Production Equipment&Quality Control
The product process
Certification of quality management system
Any questions or inquires,please contact me in any time:-) i will try my best to make you satisfied as always! Sprocket Clutch Drum 38-7T Needle Bearing Kit for Stihl 571 MS170 MS180 MS210 MS230 MS250 Chainsaw with E-Clip THANKS!
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by Cx 2023-07-12